Best dewatering centrifuge manufacturer factory: Shenzhou Machinery is a subsidiary of Shenzhou Group.Which was established in 1980,conveying an area of 80000M2 ,there are 2500 staffs and employee in our company.200 of them are technicians and engineers.It has obtained the approvals and certifications of both CE and ISO. Some of our machines gained the new technology invent patent.We are on of the world’s leading manufacturers of decanter centrifuge,disc centrifuge,tubular centrifuge,separation systems and drying equipment.Now there are over 180 series or decanter centrifuges and disc separators used home and abroad.Including U.S.A , Canada ,Australia,Russia ,Brazil,Singapore and so on totally 70 countries. Find additional details at decanter centrifuge.
What industry is the decanter centrifuge used for? Decanter centrifuge working principle：Centrifuges are useful in most industries where solids, liquids, and gases are mixed into a single substance, but separating the components is necessary. For example, decanters (also known as solid bowl centrifuges) continuously separate solids from liquids in slurries and therefore play an essential role in wastewater treatment, chemical, petroleum, and food processing industries. The basic principle of a decanter centrifuge relies on buoyant separation. The denser ingredients will fall to the bottom of the mixture while the less dense ones are suspended above. Due to a large centrifugal force, decanters rotate to separate the substances inside quickly. Before decanters were used, components took hours to settle, but a decanter centrifuge can take only a few seconds.
Hybrid drive system. The use of a drive system with a frequency converter allows for stepless adjustment of the drum speed during operation, and the spiral differential speed also changes accordingly with the drum speed. When the machine is shut down, different speeds can also be achieved by swapping different sets of pulleys. The use of a hydraulic drive system to drive the screw allows for stepless adjustment of the differential speed during operation, and the hydraulic oil directly corresponds to the torque of the screw drive, that is, it is proportional to the material settling inside the rotary drum. This interconnection system is a closed-loop control system that can independently control the spiral differential speed according to the requirements of solid conveying settling inside the rotary drum. If the torque increases, the differential speed of the spiral also increases proportionally, while the speed of the rotary drum can remain constant (thereby keeping the solid dryness discharged from the rotary drum constant).
The three-phase decanter centrifuge is one common piece of machinery for separating solids, heavy, and light liquids based on specific gravity differences. 3 Phase Decanter Shenzhou Machinery Separation is one manufacturer offering a three-phase decanter centrifuge based on over a decade of practical experience. This machine is used in many modern industries, including oily sludge, slaughterhouse wastewater, kitchen waste, oil clarification, fish products, wheat starch production, etc. The 3 Phase decanter centrifuge has seven main mechanisms that work together as follows: the feeding component, the underframe component, the bowl component, the screw component, the differential gearbox, the drive component, and the collection box component. The feeding component receives the materials to be separated from the conveying system.
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The structure and working principle of a Decanter centrifuge – The Decanter centrifuge relies on the density difference between solid and liquid phases, and under the action of centrifugal force, accelerates the settling speed of solid particles to achieve solid-liquid separation. There is a conical section designed in front of the drum, which rotates at a set speed according to the different properties of the material. The material rotates at the design speed on the inner wall of the drum, forming a concentric liquid layer along the drum shell, called the liquid ring layer. The solids contained in the material are deposited onto the wall of the drum under the action of centrifugal force, and then the dry material is pushed out of the drum through spiral operation. The operating speed of the drum directly determines the separation factor, while the speed difference of the screw directly affects the solid moisture content transported outside the drum. It has a direct impact on processing capacity, residence time, and solid discharge.