Disc bowl centrifuge wholesale factory 2024: Shenzhou Machinery is a subsidiary of Shenzhou Group.Which was established in 1980,conveying an area of 80000M2 ,there are 2500 staffs and employee in our company.200 of them are technicians and engineers.It has obtained the approvals and certifications of both CE and ISO. Some of our machines gained the new technology invent patent.We are on of the world’s leading manufacturers of decanter centrifuge,disc centrifuge,tubular centrifuge,separation systems and drying equipment.Now there are over 180 series or decanter centrifuges and disc separators used home and abroad.Including U.S.A , Canada ,Australia,Russia ,Brazil,Singapore and so on totally 70 countries. Read extra information at sludge dewatering decanter.
The most important factor to keep in mind when manufacturing decanter centrifuge components or designing a completely new decanter assembly using a cone centrifuge parts casting machine is that the decanter bowl and tube wall thickness must be thin enough to meet design specifications while still providing each Structural integrity required for components. Stainless steel cylinders and conical bowls for decanter centrifuges are manufactured from the centrifugal casting process. Decanter Bowls, Bowl Cones, and Bowl Cylinders are typically made in various dimensions through centrifugal casting and additional machining. These can be purchased as a single part or already assembled/welded with a stainless-steel cylinder.
This drive system can not only maintain the hydraulic system to withstand high torque, but also achieve more precise differential speed and minimize or even eliminate peak starting current and vibration. Specifically, when starting the centrifuge, the screw is first started, which can eliminate any residual substances that may have been left during the previous operation and avoid the possibility of large startup vibrations caused by uneven distribution of residues during the rotary drum startup; At the same time, when shutting down the machine, first reduce the speed of the rotary drum, and then continue to discharge residual substances from the machine through the screw. This system, which drives the drum and screw separately and independently, can also start the screw separately when the machine is blocked, and discharge residual substances that remain inside the machine at low speeds, thereby simplifying the maintenance and repair process.
The materials then flow into the inner cavity of the bowl, which rotates in synchronization with the bowl. Because of their different specific gravities, the three types of centrifugal forces are as follows: the strongest for solids, the second strongest for heavy-phase liquids (like water), and the weakest for light-phase liquids (like oil). This allows the centrifugal force to work magic, forming an outer solid layer and two inner liquid layers. The solid material that has been deposited on the inside wall of the bowl is moved to the machine’s solid outlet using the screw, where it is dried further using extrusion and subsequently released. Meanwhile, the liquid material flows to the machine’s liquid phase outlet and overflows at various points, separating the solid, heavy, and light liquid phases. The Shenzhou Machinery 3-phase decanter centrifuge uses centripetal pump technology to determine the optimal placement of the liquid discharge layer based on the relative proportions of the heavy and light liquid phases and to adjust the position of the neutral layer of these phases. Additionally, the centripetal pump serves as the heavy liquid phase flow outlet, making it an ideal choice for pipeline layout.
High Speed Tubular Centrifuge, also called Tubular Bowl Separator or tubular bowl centrifuge, is a kind of fine separation equipment suitable for suspensions with thin concentration, fine particles, and small density difference solid-liquid separation, or liquid-liquid-solid separation. It is indispensable equipment for pharmaceutical, food, chemical, biological product, fermentation broth, beverages, blood products and other industries. High Speed Tubular Centrifuge working principle is that materials with different specific gravity are subject to different centrifugal forces when rotating at high speed, so as to achieve the purpose of separation. Read additional info at https://www.lnszjx.com/.
Rotating cone angle: the cone angle has a significant impact on the performance of solid flow rate. Due to the effect of centrifugal force, when particles reach the inner wall of the rotary drum and are transported forward by the spiral, they also have a tendency to flow backward. The speed of backward flow is related to the spiral angle, and finally reflected in the cone angle. Both have a direct impact on the conveying performance of solid particles, that is, as the reflux speed increases, the solid conveying speed decreases. The robustness of materials is reflected in the speed of the centrifuge, which directly affects the volumetric flow rate and mass flow rate. In addition, the corrosion of the centrifuge is also related to its material structure.